First of all, check the appearance of the precision servo press unit before and after starting up and shutting down the machine every day. Check whether there are obvious scratches, bumps or paint peeling on the machine body, which may affect the appearance of the equipment and the protection of internal components. Check whether the buttons and indicator lights on the operation panel are normal, and whether there are any damage or abnormal display. At the same time, clean the dust and debris on the surface of the equipment and keep the appearance of the equipment clean and tidy, which not only helps to improve the overall image of the equipment, but also prevents dust from entering the interior of the equipment and affecting its performance.
The lubrication system is essential for the normal operation of the precision servo press unit. Check the oil level of the lubricant regularly to ensure that the oil level is within the normal scale range. If the oil level is too low, add appropriate lubricant in time. At the same time, replace the lubricant regularly, generally according to the frequency of use of the equipment and the working environment, after a certain period of operation or after processing a certain number of workpieces, to ensure the cleanliness and lubrication performance of the lubricant. In addition, check whether the lubrication pipeline is blocked or leaking. If found, it should be cleared or repaired in time to ensure that the lubricant can smoothly reach all parts that need lubrication, reduce friction between parts, and extend the service life of the equipment.
The electrical system is one of the core parts of the precision servo press unit and needs to be checked regularly. Check whether the wires and cables are damaged, aged or in poor contact. If found, they should be replaced or repaired in time to prevent safety accidents such as short circuits and leakage. Check the working status of various electrical components, such as contactors, relays, inverters, etc., to check whether they are overheating, sparking or abnormal noise. Clean the dust in the electrical control cabinet regularly to maintain a good heat dissipation environment to avoid excessive dust accumulation that leads to poor heat dissipation of electrical components and affects their performance and life.
The servo motor is a key component for the precision servo press unit to achieve high-precision control. Check the appearance of the servo motor regularly to check whether there is overheating, odor or abnormal vibration. Check whether the connection wires of the motor are firm to avoid looseness that causes poor signal transmission. Clean the motor regularly to prevent dust and debris from entering the motor. At the same time, pay attention to the heat dissipation of the motor and ensure that the cooling fan is running normally to maintain the motor within the normal operating temperature range to prevent damage to the motor due to overheating or affect its control accuracy.
The transmission parts of the precision servo press unit, such as the lead screw and guide rail, have an important impact on the accuracy and stability of the equipment. Regularly check the surface of the lead screw and guide rail to check for wear, scratches or deformation. Clean the lead screw and guide rail and apply an appropriate amount of special lubricating oil or grease to reduce friction and ensure the smoothness and accuracy of its movement. At the same time, check whether the connection parts of the transmission parts are firm. If they are loose, tighten them in time to ensure the reliability of the transmission system.
The pressure sensor is a key component for the precision servo press unit to accurately control pressure. The pressure sensor should be calibrated regularly to ensure the accuracy of its measurement. Generally, it is calibrated using professional calibration equipment and methods according to the requirements of the equipment manufacturer. During the calibration process, it is necessary to strictly follow the operating procedures and record the calibration data. If the measurement error of the sensor is found to be beyond the allowable range, it should be adjusted or replaced in time to ensure that the press can accurately output the required pressure value and meet the requirements of the processing technology.
In addition to the above daily and regular maintenance items, the precision servo press unit also needs to be fully maintained regularly. Generally, the equipment is comprehensively inspected and maintained at regular intervals (such as half a year or a year), including detailed inspection of each component inside the equipment, evaluation and replacement of some wearing parts, overall debugging and precision testing of the equipment, etc. Through comprehensive maintenance, potential problems can be discovered and handled in a timely manner, so that the equipment can always maintain a good operating state, extend the service life of the equipment, and improve production efficiency and product quality.
